Preparation, characterization, and properties of Pt/Al2O3/cordierite monolith catalyst for hydrogen generation from hydrolysis of sodium borohydride in a flow reactor

High-purity hydrogen can be generated by hydrolysis of sodium borohydride and used for operating portable proton exchange membrane fuel cells. The monolith supported catalyst is suitable for practical NaBH4-based hydrogen generation system due to its simple reactor structure miniaturizing for small size applications and easy separation from the spent solution. In the present study, a structured catalyst was prepared by wash-coating the Al2O3 sol over the wall of cordierite monolith followed by depositing Pt using incipient wet impregnation method; then the monolithic catalysts were characterized by XRF, XRD, SEM, HRTEM and XPS. The catalytic activity of the Pt-based monolithic catalyst towards hydrolysis of NaBH4 was tested using a flow reactor under ambient conditions in an autothermal manner. The characterization results show that Pt nanoparticles are highly dispersed on the surface of the Al2O3-coated layer. A continuous and stable hydrogen generation can be obtained by feeding the reactant (10 wt% NaBH4–5 wt % NaOH) into the tube reactor loaded with the monolithic catalyst at feed rates of 0.5–2.0 mL min−1.