Large-Scale Formation of Fluorosurfactant-Doped Transparent Nanocomposite Films Showing Durable Anti-Fogging, Oil-Repellent, and Self-Healing Properties.

Transparent nanocomposite films with multiple functionalities, such as durable antifogging, dynamic oleophobic, self-healing properties, were successfully prepared by a simple spin- or spray-coating method using aqueous solutions of poly(vinylpyrrolidone) (PVP) and aminopropyl-functionalized nanoclay (AMPclay) platelets. In this study, anionic/waterborne perfluorooctanesulfonic acid potassium salt (PFOS) was premixed with the aqueous PVP solution to achieve a homogeneous dispersion of PFOS. Due to the addition of PFOS, the resulting nanocomposite film surfaces displayed statically hydrophobic (static water contact angle over 90 degrees) and dynamically oleophobic (5 mu L of oil droplets could slide off of the surface at low sliding/substrate tilt angles of less than 10 degrees) behaviors. In spite of our nanocomposite film surface exhibiting a statically hydrophobic nature, the antifogging properties remained unchanged even after being left under high-humidity conditions (over 80% relative humidity) for 3 days. Thanks to both exceptional water-absorbing properties of PVP/AMP-clay matrices and good mobility of PFOS driven by moisture, our oil-repellent nanocomposite films could be repeatedly self-healed even after both severe physical (cutting, scratching, or falling sand abrasion) and chemical (vacuum UV oxidation) damages. Large-scale fabrication of this multifunctional nanocomposite film (30 cm X 30 cm) could also be successfully demonstrated by a spray-coating method based on in situ gel formation.