An ISRU Propellant Production System to Fully Fuel a Mars Ascent Vehicle

In-Situ Resource Utilization (ISRU) will enable the long term presence of humans beyond low earth orbit. Since 2009, oxygen production from the Mars atmosphere has been baselined as an enabling technology for Mars human exploration by NASA. However, using water from the Martian regolith in addition to the atmospheric CO2 would enable the production of both liquid Methane and liquid Oxygen, thus fully fueling a Mars return vehicle. A case study was performed to show how ISRU can support NASA’s Evolvable Mars Campaign (EMC) using methane and oxygen production from Mars resources. A model was built and used to generate mass and power estimates of an end-to-end ISRU system including excavation and extraction water from Mars regolith, processing the Mars atmosphere, and liquefying the propellants. Even using the lowest yield regolith, a full ISRU system would weigh 1.7 mT while eliminating the need to transport 30 mT of ascent propellants from earth.