Design and Experimental Research of a New Film-Picking Mulch Film Recovery Machine with Impurity Separation Function

When the film is under no stress, it does not show any stiffness or capability to withstand loads. Therefore, with the help of ANSYS motion, the author applied pre-stress, controlled point coordinates and the equation of equivalent stress surface and used form-finding conditions to explore the equilibrium state of the films in different depths. The author established curve fitting equations and designed a new membrane-removing mulch film recovery machine. The author also analyzed key components and separately established regression equations between recovery rate, damage rate, release rate and the working angle of film picking mechanism, as well as the regression equation between the depth of picking mechanism into the soil and the working angle of clamping conveyor. Then the author conducted the variance analysis on these regression equations. By using Design Expert 8.0.6 to optimize the solution, when the working angle of the pick-up mechanism is 27.31 degrees, the depth of the pick-up mechanism is 73.0 mm. The working angle of the clamping and conveying device is 38.33 degrees, the recovery rate is 93.9% and the damage rate is 89.3%. The test result shows that when parameters are set as above values, the recovery rate of residual film is 92.5%, the release rate is 87.6% and the error values of damage rate and release rate are both lower than 1.5%, which have verified the feasibility of the optimization solution. The experimental result can work as a reference for the optimum working parameters of the new membrane-removing mulch film recovery machine.