Tailoring the tensile properties of AZ91 magnesium alloy via grain refinement

Grain refinement of AZ91 alloy was achieved via the addition of a modified Al-B inoculant to the melt, where a pronounced heterogeneous nucleation effect by AlB2 particles was observed via addition of Al-8 wt-% B master alloy up to 0.3 wt-%. Moreover, hot extrusion remarkably enhanced both strength and ductility via developing an equiaxed microstructure by dynamic recrystallisation (DRX), fragmentation/dissolution of eutectics (containing beta-Mg17Al12 compound) during hot deformation, and amending casting defects. Both as-cast and extruded data followed the same Hall-Petch plot, implying that the grain size refinement is the main strengthening mechanism. Accordingly, grain refining via inoculation and thermomechanical processing was found to be a viable approach for the enhancement of strength-ductility trade-off through the improvement of tensile toughness.