Effect of Na2SiO3 concentration on microstructure and corrosion resistance of MAO coatings prepared on Al-Mg-Sc alloys

Purpose The purpose of this paper is to investigate the effect of Na2SiO3 concentration on the microstructure and corrosive properties of microarc oxidation (MAO) coating on Al-Mg-Sc alloy and explore microstructure evolution rule of Al substrate in the contact area. Design/methodology/approach The Na2SiO3 concentration in electrolytes influenced the microstructure and corrosion behavior of MAO coatings. Instantaneous high temperature and high pressure due to microarc discharge caused annealing treatment. The corrosive behavior of the MAO coating was featured with polarization curves and electrochemical impedance spectrum in 3.5 Wt.% NaCl solution. Findings The substrate in the contact area existed the instantaneous annealing treatment, which caused obvious recrystallization. The coating prepared in electrolyte containing 7 g/L Na2SiO3 exhibited the highest protective properties in 3.5 Wt.% NaCl solution. Originality/value MAO treatment could increase the corrosion resistance by producing a protective layer on the Al-Mg-Sc alloy surface at a suitable Na2SiO3 concentration and microstructure evolution rule of Al substrate in the contact area was obtained.