Lightweight Ultra-High-performance Concrete (UHPC) with Expanded Glass Aggregate: Development, Characterization, and Life-Cycle Assessment

Ultra-high-performance concrete (UHPC) has high mechanical strengths and durability, but its density and carbon footprint are usually high. This paper developed a lightweight UHPC with low cost, low carbon footprint, low energy consumption, low thermal conductivity, and high ductility, by using three types of lightweight in-gredients: hollow glass microsphere (460 kg/m3), expanded glass aggregate (800 kg/m3), and polyethylene fi-bers (970 kg/m3). Underlying mechanisms were investigated through thermogravimetry, X-ray diffraction, and mercury intrusion porosimetry analyses. Results showed that the hollow glass microsphere reduced the thermal conductivity of concrete; the expanded glass aggregate mitigated shrinkage while enhancing compressive strengths and flexural properties of concrete through internal curing; and the polyethylene fibers promoted multiple cracks, increasing ductility and toughness of concrete. With 20 % hollow glass microsphere, 1.5 % polyethylene fiber, and 25 % expanded glass, UHPC mixtures were developed to achieve high compressive strength (>127 MPa) and high flexural strength (>21 MPa), while reducing the density by 20 % and carbon footprint by 16 % as well as embodied energy by 27 %.