Engineering the electronic structure of PtCo sites via electron injection to CoNC boosts acidic oxygen electroreduction

Inadequate performance of oxygen reduction reaction (ORR) hinders the commercialization of proton exchange membrane fuel cells (PEMFCs). Herein, we report an ORR catalyst consisting of intermetallic PtCo nanoparticles and atomically dispersed CoNC sites, exhibiting outstanding performance in the RDE test (E-1/2 = 0.906 V vs. RHE, 7 mV loss after 20,000 cycles, 0.63 A mg(-1) (Pt) of mass activity at 0.9 V). The enhancement of activity and durability is attributed to the unique structure that Pt atoms are modified by the smaller transition metal atoms Co to form PtCo intermetallic and further regulated by CoNC, the dual electronic engineering results appropriate binding energy between Pt and oxygen species. In addition, enhanced PtCoeCoNC interaction impedes the agglomeration of nanoparticles, which enables the formation of sub-5 nm PtCo intermetallic and enhances the stability. This synthesis method provides an idea for further regulating the electronic structure of Pt alloy and synthesize uniform and small intermetallic particles.