Preparing large-scale, uniform, and high-performance Cu-Cr-Zr strips by a novel continuous expanding extrusion process

A novel continuous expanding extrusion process for manufacturing Cu-Cr-Zr strips was proposed in the present study. The U-shaped strips with a cross-section of 420 mm x 19 mm were successfully prepared by taking the upward continuous casted Phi 28 mm rods as raw material. Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were employed to characterize the microstructure and precipitates, respectively, which revealed that the microstructure of the continuous extruded strip is very fine and uniform across the entire cross-section and the Cr precipitates are in a dispersed distribution in the matrix helping to improve the strength of the alloy. The average grain size is approximately 1 mu m and much smaller than that of the as-cast state (in millimeters). The average micro-hardness, tensile strength, and electrical conductivity of the extruded strip are 120 HV, 328.8 MPa, and 82.6 % IACS, respectively, increasing approximately by 31.6 %, 29.3 %, and 125.5 % in comparison to these of the as-cast state. In addition, the fracture elongation can maintain a very high level (average value similar to 28.9 %). The strengthening mechanisms were then quantitatively calculated, which showed that grain boundary strengthening, precipitation strengthening, and dislocation strengthening take comparable contributions. Thus, our investigations provide new insights into manufacturing high-performance Cu-Cr-Zr strips.