Extraction of Aluminum and Preparation of Polymerized Aluminum Ferric Sulfate from Red Mud

By employing an "alkali calcination-water leaching" integrated extraction technique, the separation of aluminum and iron components in red mud is achieved through the extraction of aluminum oxide and the preparation of polymeric aluminum iron sulfate (PAFS) water treatment agent. Basic characteristics of raw material red mud were characterized. The process parameters of activation calcination, leaching, and preparation of water treatment agent were determined. The prepared PAFS was characterized in terms of its fundamental properties and waste water treatment capacity. Results showed that the content of Al2O3 and Fe2O3 in red mud was 12.98 % and 6.09 %, respectively, distributed in the amorphous phase, while SiO2 and CaO existed in form of feldspar, calcite, and calcium silicate. During calcination stage, use NaOH as the activation medium, over 43 % Al2O3 could be extracted under the optimal activation and leaching process parameters. After acid leaching of the water-leached residue, PAFS water treatment agent was prepared by utilizing the resultant acid leaching solution with NaOH as PH regulator. By optimizing the process parameters for preparation, an impressive turbidity removal rate of 97.52 % was achieved for the resulting PAFS. This study presents a viable approach for achieving significant reduction and maximizing the value-added utilization of red mud. Utilization of sintered red mud to optimize the extraction of Al2O3 and the preparation of PAFS water purification agents is reported. The proposed process achieves a significant reduction in red mud volume, maximizes the separation efficiency of Al2O3, and converts residual aluminum and iron elements water treatment agents. The process parameters for comprehensive utilization are thoroughly investigated, along with evaluating the efficacy of fabricated PAFS materials.image