Application of Arc Thermal Spray Process in Corrosion Protection of Steels and Electromagnetic Pulse Shielding

In the present work, an overview has been discussed on the application of arc thermal spray technology. This process used in erosion, corrosion and electromagnetic pulse (EMP) shielding. The Al coating exhibits excellent corrosion properties in simulated weathering i.e., Society of Automotive Engineers (SAE) J2334 as well as 3.5 wt.% NaCl solution at long run of application. However, weathering condition possesses Cl- and CO3-- ions, which simultaneously influence in the deterioration of Al coating. Once the Zn is alloyed with Al in coating, it enhances the corrosion attributed to the formation of severe defects and galvanic coupling between Al and Zn. The stainless steel and Ti coatings have been used on the concrete surface to reduce the corrosion of waste water reservoir where Ti is exhibited more corrosion resistance due to dense and uniform morphology as well as on the surface of Ti coating during exposure in acidic solution, it forms rutile and anatase, which further provide corrosion protection. Moreover, the Zn has beneficial properties in regards of EMP shielding rather than iron and Cu plate. Zn with copper has excellent EMP shielding compared to pure Cu. As the thickness is increased, the EMP shielding properties are increased. From this review article, it is suggested to reduce the porosity of arc thermal sprayed coating using some chemical post treatment.