The use of wood veneer to beautify wood plastic composites

Wood-plastic composites (WPC) can be regarded as environmentally-friendly materials which are mainly manufactured with recycled wood and thermoplastics. However, it is difficult to decorate WPCs with wood veneer using the types of polar adhesives which are commonly used in the woodworking industry due to the nonpolar and nonporous surfaces of WPCs. In the present study, four kinds of abrasive material, including sanding paper, industrial scouring pad, nylon and steel wire wheels were evaluated as a means of promoting adhesion between a wood fiber/high-density polyethylene (WF/HDPE) board and wood veneer using an isocyanate-crosslinking polyvinyl acetate adhesive. Based on the test results of bonding strength and water resistance, it was found that neither the sanding paper commonly used in the woodworking industry, nor steel wire commonly used in the WPC industry were particularly effective, with the scouring pad approach (nylon substrate entangled with silicon carbide) being the best choice. Scanning electron microscopy, Fourier-transform infrared spectroscopy, contact angle measurements, and roughness tests were used to analyze the surface properties of abraded surfaces. Although all four abrasion materials scraped the surface plastic layer off and exposed the wood fibers, they formed significantly different morphologies and affected surface wettability. A combination of suitable surface roughness and enough fiber exposure was found to be necessary for a WF/HDPE composite to build a good glue line. Abrasion with an industrial scouring pad might be a simple and effective method for removing a surface layer and aiding the application of a decorative layer.