Fast epitaxial brazing of DD6 single crystal superalloy using novel NiCoCrAlNbTi high entropy filler alloy

In recent years, Ni-based single crystal superalloys are widely applied in the fabrication of blades and vanes in aero-engine industry due to the excellent high temperature properties. In this study, a novel high entropy filler without Si and B was proposed. The melting point of the newly developed Ni-Co-Cr-Al-Nb-Ti filler was 1155ºC and fast epitaxial brazing DD6 single crystal superalloy was realized under the brazing condition of 1200ºC for 30min. Furthermore, the influence of aging heat treatment on the interface microstructure and joint strength was investigated. The as-brazed joint interface mainly consisted of γ, γ’, γ’’-(Ni,Co,Cr)3Nb and NiAl phase. After aging treatment, element distribution became more uniform and the size of intermetallic phase was refined. The γ+γ’ phase in brazing seam exhibits same [001] orientation with DD6 substrate. The orientation relationship between γ and γ’’ was also analyzed. The joint tensile strength tested at 980ºC was 559MPa.