Dually-refined Grain and Precipitate Microstructure of ATF-FeCrAl Alloy by a Two-Step Annealing Process to Separate the Recrystallization from Precipitation

The service of ATF-FeCrAl cladding requires excellent mechanical properties, creep resistance and radiation resistance, which can be improved by microstructure refinement. Traditional thermomechanical process is difficult to refine the matrix and precipitates simultaneously due to the interaction between the precipitation and recrystallization. Here by separating the recrystallization from the precipitation process, we proposed a two-step annealing strategy to obtain both refined grain and precipitate microstructure. A warm-rolled FeCrAl alloy was firstly annealed at a high temperature for a short time to obtain an extended recovery or recrystallized microstructure without significant precipitation. Then low-temperature annealing was applied to obtain homogenous and dense nano-sized precipitates without changing the grain size. Compared to the conventional one-step annealing processes, the alloy processed by the two-step process exhibited excellent radiation-induced hardening resistance, ultrahigh tensile strength (1064.9 MPa) at room temperature with an appreciable elongation (11.7%) and best resistance to degradation in tensile properties during exposure at 800 °C. The “dually-refined” microstructure obtained by the two-step annealing exhibits good stability under ion irradiation at 320 °C. The two-step annealing strategy can provide a promising pathway to achieve microstructure refinement for other alloy systems.