Numerical study of heat transfer characteristics of phase change materials reinforced with porous media based on hybrid mesh

To address the drawbacks of inadequate energy density as well as utilization effectiveness in solar energy utilization, phase change energy storage offers a possible option. However, the low thermal conductivity of traditional phase change materials (PCMs) restricts the extent to which solar energy utilization can be enhanced. In this paper, the impact of the metal foam (MF) on the solid-liquid interface, the flow field, the enhancement heat transfer mechanism during the paraffin wax (PX) melting process and thermal storage characteristics was analyzed. Besides, a three-dimensional mathematical model of MF-PX using the hybrid mesh technique was established and software ANSYS-FLUENT was used for simulation. The results indicated that, the hybrid mesh exhibited a reduction of 52.75 % in mesh count compared to the unstructured mesh, resulting in 45 % reduction in computational time. Moreover, the hybrid mesh also showcased improved mesh quality that the unstructured mesh was mainly distributed in the range of 0.48-0.6, while within the range of 0.84-1.0 for the hybrid mesh. More important, the maximum relative error between experimental and simulation was 8.67 %, indicating that the model can make a reasonable prediction. With the proportions of MF increased from 0.11 % to 0.43 %, both the Rayleigh number (Ra) and its amplification decreased. At 800 s, the Ra decreased from 1.76E+07 to 1.20E+07, while the amplification of the Ra was reduced from 1.88E+07 to 1.30E+07. In addition, the natural convection proportions of CMF decreased from 96.31 % to 80.65 %. These observations indicated that natural convection was the primary heat transfer mechanism, and the conduction was enhanced by the increasing proportion of MF. Finally, in terms of heat storage characteristics, the heat storage capacity and heat storage rate of the composite PCM slightly decreased. The heat storage values decreased from 19.30 kJ to 18.66 kJ. Similarly, the heat storage rates decreased from 19.86 J/s to 18.81 J/s.