Freshwater and minerals recovery from synthetic produced water by membrane distillation/membrane crystallization processes

Abstract The purpose of this work is to study the influence of oil and surfactant present in produced water on the membrane distillation and membrane crystallization performance. The latter is evaluated in terms of permeate flux, quality of permeate and sodium chloride crystallization kinetics. Polypropylene and Hyflon AD40H/PVDF composite membranes with 0.2 $$\mathrm{\mu m}$$ μ m pore size were used in the investigation. The tests were carried out in direct contact configuration using two synthetic feed solutions: the first one without oil and surfactant, and the second one with oil and surfactant. The achieved results showed a permeate flux reduction of 20 and 40% for PP and AD40H, respectively, in membrane distillation and of 35% in membrane crystallization. These results may be attributed to the interaction between the salts and surfactant, which led to the deterioration of the membrane performance. Despite this, high salt rejection factors greater than 99.9% and total carbon rejections ranging between 80 and 90% indicated the good potential of membrane distillation technology for the treatment of produced water. Moreover, good quality crystals and high total water recovery factor (97%) were achieved using the membrane crystallization process. Nevertheless, the presence of oil and surfactant in the feed caused an increase in the induction time compared to the system without oil and surfactant. In addition, in the performed experiments, simple physical cleaning with distillate water was sufficient to recover the initial trans-membrane flux of the membranes.