Fabrication and mechanical properties of multi-principal cation (Mg,Ti,Cr,Zr,Al,Si) mullite ceramic

Milti-principal cation oxide ceramics with excellent mechanical properties for potential applications in coating materials. A Multi-principal cation mullite (MPCM) ceramic is synthesized with MgO, TiO2, Cr2O3, ZrCl2O·8H2O and Al2O3, SiO2 via solid state reaction at 1,600 °C. It is determined that 96.9% of the sample composition is mullite. MPCM ceramic exhibits higher compressive strength (981±19 MPa) and fracture toughness (3.37±0.05 MPa∙m1/2), the compressive strength has raised by 453 MPa, and the added value of solution strengthening (452 MPa) is gained by using solid-solution strengthening theory. The improvement of compressive strength is mainly due to the solution strengthening effect of the four oxides(Mg, Ti, Zr, Cr), and the improvement of fracture toughness is caused by the grain hindrance during crack propagation. Moreover, its application at the high-temperature resistant coating is verified through experimentation. The interfacial binding force, as an important mechanical property index for ceramics, is researched. In this study, pure mullite powder and MPCM powder are coated onto the refractory TaWNbV alloy matrix by slurry coating method, and the interfacial toughness of the two coatings mingled with the matrix is calculated to be 72.9 and 62.6 J•m-2, respectively. The “shrinking cylinder” model is introduced to interpret the oxidative weight gain mechanism of the two coatings.