In this research, porous W matrixes for dispenser Ba-W cathodes were prepared by metal injection molding (MIM) using W powders with different particle shapes as raw materials. Other than investigating the effect of the powder particle shape on the pore characteristics of the porous W matrix, the influence of the powder particle shape on the emission properties of the Ba-W cathode was also investigated. Irregular W powder particles had higher surface roughness and specific surface area than the spherical W particles, resulting in sinuous pore channels and higher pore-specific surface area in the prepared W matrix. The emission current density of the cathode processed from the irregular powder was thus improved as the level of Ba-O dipoles, covered on the emission surface, was increased. This is due to the high pore-specific surface area offering a high contact area between W and impregants in the cathode.& COPY; 2023 The Society of Powder Technology Japan. Published by Elsevier B.V. and The Society of Powder Technology Japan. All rights reserved.