Experimental and Mechanistic Investigation on the Plastic Anisotropic Deformation Behavior of Α-Phase Titanium Alloy Ti-2Al-2.5Zr

Ti-2Al-2.5Zr is widely used in piping and structural support applications, however, the rolling forming process results in anisotropic deformation during service. This behavior has implications for the manufacturing processes and structural safety assessments in engineering applications. In this study, the plastic anisotropic deformation behavior of a rolled Ti-2Al-2.5Zr plate was investigated using uniaxial tensile tests along the transverse, normal, and 45° directions. Acoustic emission, electron backscatter diffraction, and scanning electron microscopy methods were used to investigate dislocation slip and twinning mechanisms. The results indicated that different microscopic deformation mechanisms caused the significant macroscopic anisotropy of Ti-2Al-2.5Zr. The primary mechanisms involved were prismatic slip, pyramidal slip, and {10-12} extension twinning. The stress direction determined the influence of each of these mechanisms during the yielding and plastic deformation phases. Application of the visco-plastic self-consistent model established the relationship between the macroscopic mechanical responses and microscopic deformation mechanisms. It was revealed that Ti-2Al-2.5Zr achieved its optimum strength when the initial texture aligned most of the grain c-axis at angles ranging from 30° to 50° relative to the deformation direction. This finding provides a direction for the texture design of Ti-2Al-2.5Zr in engineering materials.