The Linear IFMIF Prototype Accelerator (LIPAc), which is presently under design and realization, aims to accelerate a 125 mA deuteron beam up to 9 MeV. Therefore, a low-beta 175 MHz Half-Wave Resonator (HWR) was initially designed and manufactured with a tuning system based on a capacitive plunger located in the electric field region. Following the results of the vertical tests at 4.2K, this tuning system was abandoned and replaced by a conservative solution based on the HWR wall deformation using an external mechanical tuner. This paper will focus on the manufacturing of the prototype cavity, the studies realized to explain the first test results and the solutions taken to overcome the difficulties, leading to the validation of the prototype. Then, we will present the new cavity design.
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