CFD Investigation of the Effect of the Feed Spacer on Hydrodynamics in Spiral Wound Membrane Modules

Spacers are designed to create a feed channel, but they are also obstacles to the flow in spiral wound membrane modules. The geometry of the feed spacer influences the flow pattern, which was investigated by using a three-dimensional Computational Fluid Dynamics (CFD) model. For the conventional feed spacer, unavoidable disadvantages were caused by its line contact with the membrane. The pillar-like feed spacer was designed to achieve area contact, which made it possible to enhance the porosity and minimize the adverse effects from the dead zone caused by the transverse filament. Through reductions in the connecting filament's diameter, the channel porosity reached 0.979. Regarding the maximum porosity, the dimensionless power number was reduced by 47.31% at Reynolds number 150 in comparison with a previously studied commercial spacer. Furthermore, a modified friction factor, as a dimensionless parameter, was employed to investigate the shear stress at the membrane's surface. At dimensionless power number 106, the enhancement of the modified friction factor increased by approximately 22.27% in comparison with the results of a previous study. Based on the numerical prediction, the homogenization of shear stress distribution, which changed the flow profile near the membrane, was featured through contour plots.