Electromagnetic Force and Vibration Study on Axial Flux Permanent Magnet Synchronous Machines with Dual-Three Phase Windings

This paper presents a detailed analysis of the electromagnetic force and vibration behavior of an axial flux permanent magnet synchronous machine (AFPMSM). First, the AFPMSM configuration and two types of dual three-phase winding are introduced. Subsequently, the electromagnetic force of the double-stator inner-rotor AFPMSM is investigated. Its spatial and temporal characteristics are derived analytically and validated through two-dimensional Fourier decomposition. A multiphysics model is established to calculate the vibration of the AFPMSM, which includes control, electromagnetic, structural, and vibration model. The accuracy of this multiphysics model is verified by the modal and vibration test. Furthermore, the vibration of the AFPMSM with three winding types considering current harmonics are calculated based on the multiphysics model. The vibration performance of the AFPMSM with three different winding types are compared and the mechanism of vibration is discussed. It was concluded that the novel detached winding could mitigate the vibration of dual three-phase AFPMSMs. Finally, the vibration test is carried out to validate the theoretical analysis and the experimental results agree well-with the simulation results. This paper provides an effective method for double-stator permanent magnet synchronous machine (PMSMs) to reduce vibration.