A Flexible Simulation Tool for Manufacturing Cell Design, I: Model Structure, Operation, and Case Study

We present a general manufacturing-cell simulation model for evaluating the effects of world-class manufacturing practices on expected cell performance. The modular structure of the simulation provides the flexibility to analyze a wide variety of manufacturing cells. We formulate a comprehensive annualized cost function for evaluation and comparison of alternative cell configurations. A case study involving assembly of printed circuit boards illustrates the potential benefits of using this tool for cell design and analysis. The simulation model is intended for use in a two-phase approach to cell design that is based on simulated experimentation and response surface analysis as detailed in a companion paper.