Structural health monitoring of metal-to-glass–ceramics penetration during thermal cycling aging using femto-laser inscribed FBG sensors

Maintaining the mechanical strength and hermetic reliability of metal-to-glass–ceramics electrical penetration assembly (MTGC-EPA) is a key concern for ensuring the pressure boundaries of nuclear power plants. The transient temperature change caused by power adjusting or accidents in High Temperature Reactor Pebble-bed Modules may affect the structural health of sealing glass–ceramics, even leading to radiation leakage. To evaluate whether the function could survive temperature variations during the service life, thermal cycling aging experiments were imposed to MTGC-EPA. A grating length-mismatched sensing method to monitor the residual strain, an important factor of glass–ceramics structural health, was demonstrated in real-time by femto-laser inscribed fiber Bragg grating (FBG) sensor during the curing process and thermal cycling aging. Scanning electron microscope (SEM) and leakage rate tests were carried out to obtain the comparisons of microstructure and hermeticity before and after the thermal cycling. The residual strain showed a slight growth trend with thermal cycles repetition and it persisted a high value (~ 4,000 με) reflected by both Bragg wavelength shift and spectrum shape. The grating length mismatched single FBG embedded in glass–ceramics was feasible to demodulate the temperature and strain simultaneously, and the embedded FBG method achieved the structural health monitoring of MTGC-EPA during thermal cycling aging with good accuracy and reliability. Combining with the results of SEM and leakage rate detecting, the structural health of MTGC-EPA was demonstrated to be capable to endure the severe thermal conditions in nuclear reactors.