A Comparative Study of Experimental and Finite Element Analysis on Submillimeter Flaws by Laser and Ultrasonic Excited Thermography

Stitching is used to reduce dry-core and reinforce T-joint structure. However, it might cause new types of flaws, especially submillimeter flaws. In this paper, new approaches including micro-VT, lock-in micro-LLT and micro-LST based on both lock-in and pulse methods are used to detect submillimeter flaws in stitched CFRP. A comparison of laser excitation thermography and micro-VT on micro-porosities is conducted. Micro-CT is used to validate the infrared results. Then, a finite element analysis (FEA) is performed. The geometrical model needed for finite element discretization was developed from micro-CT measurements. The model is validated for the experimental results. Finally a comprehensive experimental and simulation comparison of micro-LLT and micro-LST based on both lock-in and pulse methods is conducted.