Evolution in properties of high alumina castables containing basic zinc carbonate

To improve the properties of high alumina castables containing calcium aluminate cement (CAC) after firing at elevated temperatures, micro-sized basic zinc carbonate (BZC) was introduced as ZnO-based nano fragments into castables. To account for the influence of BZC on the evolution of castable properties, the phase composition and microstructure of castable matrices were examined with X-ray diffraction and scanning electron microscopy equipped with energy dispersive spectroscopy, respectively. Properties of castables having BZC were compared with those with Zn(OH)2. Results show that strength of castables added with BZC after firing at both medium temperatures and 1550 degrees C was improved. The volume stability and hot modulus of rupture at 1550 degrees C of fired castables containing BZC were also enhanced.