Enhancing Thermal Stability of Laser-Driven Phosphor Converter by Utilizing Copper Powder Sintering Framework/Paraffin

Laser-driven white light illumination is considered as the next generation of high brightness white light source. The most common way to achieve laser-based white light is using a blue laser to excite phosphor/ silicone converter (reference converter). However, the relatively low thermal conductivity of phosphor limits most of the heat to its surface and cannot be dissipated effectively. In this work, a converter with copper sintering powder framework/paraffin (CPSF/P) embedded into the phosphor/silicone is proposed. As an internal heat transfer channel, copper powder sintering framework (CPSF) transfers heat to paraffin coated in porous skeleton, and then paraffin absorbs the generated heat through solid-liquid phase transition, which effectively dissipates the heat concentrated on the phosphor surface and improves its thermal stability. Under high-power laser excitation of 7.74 W, the surface temperature of the reference converter is up to 660 degrees C, while the maximum temperature of the CPSF/P converter is only 139 degrees C, which is reduced by 521 degrees C (78.9%). The results show that the proposed CPSF/P converter can withstand higher excitation power and show better thermal stability than the reference converter, which is helpful to obtain higher color stability. This provides an efficient heat dissipation scheme for high-power laser-driven lighting.