Model-Based Quality Consistency Analysis of Permanent Magnet Synchronous Motor Cogging Torque in Wide Temperature Range

Permanent magnet synchronous motors (PMSM) are widely used in the shafts of industrial robots. The quality consistency of PMSM, derived from both the wide range of operating temperature and inherent uncertainties, significantly influences the application of the PMSM. In this paper, the mechanism of temperature influence on the PMSM is analyzed with the aid of the digital model, and the quantitative relationship between the main PMSM feature, the cogging torque, and the temperature is revealed. Then, the NdFeB remanence in different temperature levels was measured to obtain its temperature coefficient. The finite element method is used to simulate PMSM. The qualitative and quantitative conclusions of cogging torque drop when the temperature rises are verified by experiments. The magnetic performance data of the magnetic tiles of 50 motors were randomly sampled and the cogging torque simulation was carried out under the fixed ambient temperature. The results show that the dispersion significantly increases the stray harmonic components of the cogging torque.