Workspace analysis and optimal design of dual cable-suspended robots for construction

Given their advantages of large workspaces and high payload-to-weight ratios, cable-driven parallel mechanisms have great potential for use in on-site autonomous construction. This paper proposes a configuration containing two cable-suspended robots driven by eight cable pairs (four cable pairs each), which form parallelograms, to perform construction efficiently in terms of time and space. A core issue of this system is the collision problems that occur in dynamic construction processes. The use of the distance between two spatial line segments is proposed to calculate collision detection, and the wrench-feasible workspace is examined to analyze the collision-free buildable workplace. The operation mode of dual cable-suspended robots for construction is discussed herein. Further, the design variables of the dual cable-suspended robot are optimized using multi-objective particle swarm algorithm to ensure a sufficiently large collision-free buildable workspace with suitable scale and payload of the frame of the cable robots for construction.