Microstructure Evolution of Al-Zn-Mg-Cu Alloy with Erbium during Homogenization

The microstructure evolution of Al-Zn-Mg-Cu alloy with erbium was studied by optical microscope (OM), scanning electron microscope (SEM), transmission electron microscope (TEM) during homogenization process. The results showed that there were serious component segregation in the as-cast structure of the alloy, mainly composed of T(AlZnMgCu) , S(Al2CuMg) and a small amount of Al8Cu4Er and Al7Cu2Fe. The overheating temperature of the alloy was 482.5 °C. After homogenized at 470 °C for 24 h, the dissolution of T(AlZnMgCu) phase and S(Al2CuMg) phase reached to a balance, but the residual Al8Cu4Er phase could not be dissolved completely. Compared with single-stage homogenization, Al3(Er,Zr) dispersion phase with smaller grain size and more uniform distribution can be obtained after two stage homogenization process of 400 °C for 8 h followed by 470 °C for 24 h. By comparing the residue of non-equilibrium eutectic phase, two-stage homogenization is the best.