Nanocrystalline cellulose derived from spruce wood: Influence of process parameters

The cellulose nanocrystals (CNCs) were produced from spruce wood using less hazardous and toxic reagents with understanding of influence of process parameters on CNCs properties. This study employed acetosolv pulping followed by alkaline-peroxide bleaching, eliminating highly reactive chemicals such as Na-chlorites and Na-sulfite for cellulose pulp extraction from spruce wood. Cellulose pulp yield of 41.5 ± 0.7 wt% of dry wood was obtained from pulping followed by bleaching treatment. Cellulose pulp was hydrolyzed with 59.0–65.0 wt% sulfuric acid followed by ultrasonic treatment to produce CNCs. CNCs yield of 8.0 ± 3.2 wt% of dry wood was obtained at 65 wt% acid concentration and yield of 25.1 ± 0.7 wt% at 62 wt% acid concentration. The optimization of acid hydrolysis and ultrasonic treatment resulted in CNCs with high aspect ratios (length/width) up to 48.1. It was demonstrated that higher acid concentration requires lower intensity of ultrasonic treatment for CNCs dispersion, and that higher intensity could enhance aspect ratio without impacting the crystallinity index. However, ultrasonic treatment for longer than 5 min led to destruction of the whisker morphology of CNCs. The extracted CNCs possess high crystallinity index of 80.8 ± 1.7 %, low residual hemicellulose (<2.0 %) and lignin (<0.7 %), and high-char content of 26.7 wt% from thermal degradation.