Design and evaluation of end effectors for a vacuum-based robotic apple harvester

The end effector plays a critical role in fruit picking by a robotic fruit harvesting system. A newly developed vacuum-based robotic apple harvesting system, using the twist-and-pull fruit picking method, has shown promise in picking fruit from clusters and navigating through the tree canopies. The robot's original thin foam end effector failed to achieve acceptable picking performance because it was unable to conform to fruit of different sizes and thus could not generate sufficient suction forces needed to detach fruit. This research was therefore aimed at developing new end effectors to greatly enhance the robot's fruit picking performance. Field manual pulling and twisting experiments for three varieties of apples were conducted, and the critical pulling or suction force and twisting torque needed to detach 95% of apples were deter-mined to be 28.3 N and 0.257 N-m (equivalent to a pulling force of 21.0 N for the current robot's configuration), respectively. Three new silicone-based end effectors of different geometries (denoted as "Straight", "Bellow" and "Curved") were de-signed and fabricated, and they were evaluated in lab and field experiments. Results showed that the three new end effectors performed significantly better than the original, unconformable end effector based on multiple performance metrics, includ-ing vacuum pressure, overall picking success rate, picking rate by the rotation mechanism, and fruit attachment orientation. The "Straight" end effector performed consistently better than the other two new end effectors; it had 87% overall picking success rate, 65% success rate by the rotation mechanism alone, and 89% success rate when the middle section or cheek of fruit attached to the end effector. With further improvements, the "Straight" end effector should meet the apple picking performance requirement for the new vacuum-based robotic harvesting system.