W7Ni3Fe-Ti6Al4V bimetallic layered structures via directed energy deposition

Bimetallic structures of Ti6Al4V-W7Ni3Fe were fabricated via directed energy deposition (DED)-based additive manufacturing (AM). Our research demonstrates the ability of DED-based AM to control Ti6Al4V-W7Ni3Fe bimetallic structures with tailorable mechanical and thermal performance. The thermal conductivity of the bimetallic structures was three times higher than Ti6Al4V at 300 degrees C. Uniaxial compression along the transverse direction showed a failure strain of 63% compared to pure Ti6Al4V, while the longitudinal direction showed a failure strain of only 37% of Ti6Al4V. Variable hardness was observed throughout the sample due to diffusion of elements and intermetallic phase formations. Scanning electron microscopy revealed that the interfaces in the as-printed samples were crack-free with elemental gradients.