Analysis and study of the problems on the wires used in the MEG CDCH and the construction of the new drift chamber

In the MEG II detector, the measurement of the momentum of the charged particle is performed by a high transparency single volume, full stereo cylindrical Drift Chamber (CDCH). It is composed by 9 concentric layers, each consisting of 192 drift cells. The single drift cell is approximately squared, with a 20 mu m gold plate tungsten sense wire surrounded by 40 mu m/50 mu m silver plated aluminum field wires in a ratio of 5:1. During the construction of the first CDCH, we observed the breaking of about hundred cathode wires: 97 of these were 40 mu m aluminum wires, while 10 were 50 mu m wires. Since the number of broken cathodes is less than 1% of the total, one can expect the influence on the track reconstruction efficiency to be not so dramatic. We verified by means of simulations that the loss of one cathode does not change the cell electric field appreciably. Here we present the results of the analysis of the effects of mechanical stress and chemical corrosion observed on these broken wires. Finally, we show the studies carried out on new wires to overcome the weaknesses found and the process that will be used for the construction of the new drift chamber (CDCH2). It will be built with the same modular technique, as for the previous one, the use of the wiring robot will be optimized to improve some weaker step in the procedure, new wires will be adopted with a 25% thicker diameter, which has very little effects on the resolution and efficiency of the detector. Furthermore these wires are made with a manufacturing process different from that used previously.