Inverter-Less Integration of Roof-Top Solar PV with Grid Connected Industrial Drives

Green energy from Solar PV is getting increased attention in the industries due to the falling price of solar panels in the world market. A grid-tied inverter is one of the major components in such a system, where the DC energy from PV is converted to AC and synchronized with the grid to obtain power sharing between the PV and the grid for the industrial drives. In this paper, a DC link has been proposed instead of an AC link for interconnection between the solar PV system and the grid to run those industrial drives. In most modern industrial applications, induction motors are driven by VVVF (Variable Voltage and Variable Frequency) inverters to achieve efficient speed control. The inverters commonly have a rectifier section at the front end that rectifies the input AC to DC and the DC is then used in PWM mode to generate the required voltage and frequency for the induction motor operating under variable speed and load conditions. Such an inverter can use both AC or DC as the input so long the supply voltage has the right value for the inverter to operate. In our proposition, we eliminate the grid-tied inverter and use a DC link, created from the rectified AC and the regular Solar PV, to obtain the power-sharing between the PV output and the grid. Using the DC link output directly to energize the VVVF inverter has an impact on the performance of the inverter. In the proposed system, the solar PV array is designed in such a way that the grid remains as the supplementary power source only to supplement any shortfall in the PV output due to variable sunshine conditions. The control circuit used in this novel technique is inexpensive, efficient, and simple in design when compared to the grid-tied inverters. The proposed system has been implemented at Niagara Textiles in Gazipur, Bangladesh. The experimental/practical results are presented to validate the basic concept. Around a 20% reduction in the cost of energy has been reported in this paper, with a more than 90% efficient system. This will definitely make solar PV energy more competitive with regular energy and attractive to industries for its simplicity.