B2 to Ordered Omega Transformation During Isothermal Annealing of Refractory High Entropy Alloys: Implications for High Temperature Phase Stability

Al containing refractory high entropy alloys or complex concentrated alloys (RHEAs or RCCAs) often exhibit a patterned BCC + B2 microstructure, resembling the FCC + L1(2) microstructure typically observed in many Ni/Co base superalloys. There is a rapidly growing interest in these BCC+B2 microstructures, especially due to their promising balance of elevated temperature mechanical properties. Unfortunately, the stability of such micro-structures on long-term exposure to elevated temperatures is not well-understood and prompts the motivation of the present study. The current study traces the phase transformation pathway during the intermediate tem-perature annealing of such microstructures for extended time periods, and more specifically the formation of ordered omega type phases. In the case of a high strength RHEA, Al0.5Mo0.5NbTa0.5TiZr the relationships between the two structures strongly suggest a strong possibility that such ordered omega phases are essentially derived from a parent B2 phase. At the early stages of annealing, the solutionized condition of this alloy consists of a co-continuous mixture of BCC and B2 phases which transforms into a continuous B2 matrix with discrete BCC precipitates presumably via spinodal decomposition concomitant with ordering. With increasing annealing time at 800 degrees C, isolated islands of BCC phase embedded with discrete, fine-scale pockets of the B2 and hP18 (P63/mcm) phase develop, where the hP18 phase is an ordered derivative of the omega phase, commonly found in titanium and zirconium base alloys. The transformation of the parent B2 phase to the hP18 ordered omega type phase can be rationalized via a combined replacive and displacive transformation, including simultaneous rejection and enrichment of specific alloying elements to achieve the desired stoichuometry. First-principles based DFT cal-culations were also carried out to compare the stability of the B2 versus hP18 phases, as a function of composition. While long term annealing and CALPHAD based calculations both indicate towards an equilibrium phase field comprising of hP18, B2 and BCC phases, hP18 does not directly nucleate homogeneously within the BCC grains. Instead, it appears to form heterogeneously along grain boundaries and more importantly within the grains with B2 phase acting as an intermediate phase, both of which indicates a high nucleation barrier for its homogeneous nucleation. The universality of this phenomenon has been demonstrated using examples from other RHEAs, and the resultant impact on the high temperature stability of the BCC+B2 microstructure has been discussed. (c) 2023 Elsevier B.V. All rights reserved.