Solar Photovoltaic Hotspot Inspection Using Unmanned Aerial Vehicle Thermal Images at a Solar Field in South India

The sun is an abundant source of energy, and solar energy has been at the forefront of the renewable energy sector for years. A way to convert it into electricity is by the use of solar cells. Multiple solar cells, connected to each other, create solar panels, which in their turn, are connected in a solar string, and they create solar farms. These structures are extremely efficient in electricity production, but also, cells are fragile in nature and delicate to environmental conditions, which is the reason why some of them show discrepancies and are called defective. In this research, a thermal camera mounted on a drone has been used for the first time in the solar farm operating conditions of India in order to capture images of the solar field and investigate solar panels for defective cells and create an orthomosaic image of the entire area. This procedure next year will be established on an international scale as a best practice example for commercialization, providing effortless photovoltaic monitoring and maintenance planning. For this process, an open source software WebODM has been used, and the entire field was digitized so as to identify the location of defective panels in the field. This software was the base in order to provide and analyze a digital twin of the studied area and the included photovoltaic panels. The defects on solar cells were identified with the use of thermal bands, which record and point out their temperature of them, whereas anomalies in the detected temperature in defective solar cells were captured using thermal electromagnetic waves, and these areas are mentioned as hotspots. In this research, a total number of 232.934 solar panels were identified, and 2481 defective solar panels were automatically indicated. The majority of the defects were due to manufacturing failure and normal aging, but also due to persistent shadowing and soiling from aerosols and especially dust transport, as well as from extreme weather conditions, including hail. The originality of this study relies on the application of the proposed under development technology to the specific conditions of India, including high photovoltaic panels wear rates due to extreme aerosol loads (India presents one of the highest aerosol levels worldwide) and the monsoon effects. The ability to autonomously monitor solar farms in such conditions has a strong energy and economic benefit for production management and for long-term optimization purposes.