Combustion of suspensions of mixed aluminum and silicon carbide in the products of hydrocarbon flames

A stabilized methane/air Bunsen flame is seeded with powder fuel mixtures containing various combi-nations of spherical, micron-sized aluminum (Valimet H-2 with nominal d 50 = 3.5 mu m and H-15 with nominal d 50 = 20 mu m) and silicon carbide (SiC) at different mass ratios over a similar to 0-400 g/m3 concentra-tion range. It is observed that in dispersions of only H-2 aluminum, a bright white aluminum flame front forms and couples to the methane-air flame, resulting in a sustained flame speed even at concentrations beyond 400 g/m3. In contrast, dispersions of only H-15 powder decrease flame speed rapidly and cause an open-tipped methane-air flame at concentrations beyond 200 g/m3, similar to inert SiC powder. When blended together into H-2:H-15 1:1 (mass ratio) mixture dispersions, an aluminum flame front forms and couples to the methane-air flame, with a flame speed comparable to unitary H-2 aluminum in contrast to mixtures of H-2:SiC 3:1 which produce no noticeable difference in flame speed from purely inert mix-tures of SiC at nearly 200 g/m3. Mixtures of H-2:SiC 3:1 demonstrate an aluminum flame coupling to the methane flame, but with an increased separation between the fronts that was not observed in previ-ous hybrid flames studies. The flame temperatures, flame coupling, and aluminum combustion efficiency behaviors are attributed to the effective amount of slowly reacting or inert solid material in the mixed powder fuels. The behaviors are consistent with a simple hybrid flames model, developed in previous work, where the effectively reduced heat of reaction of the powder fuel is unable to support sufficient heat feedback to the methane-air flame permitting effective secondary flame front formation and flame-coupling. From this understanding, a method for determining the relative energy contribution of a lower reactivity component in a fuel mixture when it is thermally driven by a higher reactivity fuel is demon-strated using the secondary front formation and flame coupling as a benchmark for reaching a certain heat of reaction of the fuel solid mixture. It is estimated that the H-15 component of a H-2:H-15 1:2 mixture contributes to approximately 55% of the thermal energy required to achieve the same behavior as a H-2:SiC 3:1 fuel mixture. Published by Elsevier Inc. on behalf of The Combustion Institute.