Modular Cyber-Physical System for Smart Industry: a Case Study on Energy Load Disaggregation.

Constant changes have marked the industry, and cyber-physical systems have offered great potential in Industry 4.0 on production processes, allowing the integration of computational intelligence and real-time processing. In this context, this paper proposes a modular hardware system for industrial applications according to a plug & play concept. The proposed system comprises a processing module (mPP) and specific expansion modules (mEXs). The mPP is responsible for administrating the network/communication. It collects data from the mEXs, extracts features, processes the features through artificial intelligence, and interacts with the production process. The mEXs comprise sensors, conditioning circuits, and an analog/digital converter. They are responsible for acquiring field signals and their transmission to the mPP. The proposed system is designed for operating with electrical protection, allowing reliable operation of the mPP and mEXs. For evaluating and demonstrating the proposed system in a real scenario, we applied it in a case study for non-intrusive energy load disaggregation.