Numerical investigation of the self-induced unsteadiness phenomenon in the impeller of a high-loading centrifugal compressor

Unsteady flow phenomena are common in turbomachinery and have serious impacts on its stable operation. This paper reports a self-induced unsteady phenomenon inside a centrifugal impeller due to strong secondary flow that has not been previously reported. A high-loading centrifugal impeller is selected as the research object, an accurate three-dimensional model is established, and exhaustive numerical simulations are performed based on unsteady compressible Navier-Stokes equations. The unsteady performance of the compressor is measured in detail during the experiment, and the experimental results are compared with the numerical simulation results to verify the reliability of the numerical simulation method. The results of the unsteady pressure signal show the existence of unsteady phenomenon when the operating point is far away from the choke boundary. The power spectrum results of the unsteady pressure distribution at the impeller blade tip are analyzed, and two different modes of this unsteady phenomenon are confirmed. Higher-order frequency characteristics are not observed near the stall boundary. The detailed analysis of the flow field inside the impeller clarifies that the instability of the interface formed between the secondary flow and the main flow induces this unsteady phenomenon. This unsteady pressure disturbance propagates inside the blade passage through pressure waves, which contributes to the instability of the interface and the existence of this self-induced unsteady phenomenon.