Experimental Design and Breakthrough Curve Modeling of Fixed-Bed Columns Utilizing a Novel 3D Coconut-Based Polyurethane-Activated Carbon Composite Adsorbent for Lead Sequestration

This study presents a novel polyurethane-activated carbon composite (PACC) as an effective and sustainable adsorbent for treating lead-ion-contaminated waters. The PACC was characterized using Scanning Electron Microscopy with Energy Dispersive X-ray (SEM-EDX), Fourier Transform Infrared Spectroscopy (FTIR), Brunauer, Emmett, and Teller (BET) surface area analyzer, X-ray Diffraction (XRD), and Thermogravimetric Analyzer (TGA) to evaluate its physicochemical and thermal properties. Furthermore, the PACC was employed in an experimental column adsorption setup to investigate its adsorption performance and to develop a dynamic method suitable for industrial implementation. Parameters such as bed height (50, 100, 150 mm), flow rate (4, 6, 8 mL min−1), pH (2, 4, 6), and initial metal-ion concentrations (10, 50, 100 mg L−1) were examined. The experimental data exhibited strong agreement with the Thomas and Yoon–Nelson models (R2 ≥ 0.96), indicating efficient adsorption mechanisms. Remarkably, the used adsorbent has the potential for facile regeneration without substantial loss in capacity. The PACC demonstrated excellent adsorption performance for lead ions in aqueous solutions in a fixed-bed column system. Thus, the novel PACC material holds the potential for scalable application in industrial settings to address water pollution challenges, especially in regions with uncontrolled effluent discharge.