Fabrication and Study of 3D Printed ABS-Carbon Composite Anodes for Single Chamber Microbial Fuel Cells

Microbial Fuel Cells (MFCs) are electrochemical devices that exploit microbes for wastewater treatment with simultaneous power production. Concerning reactor design, electrode materials and operation modes, great achievements have been reported with an emphasis on developing anode materials to improve overall MFC performance. Anode materials (carbon cloth, carbon veil, carbon sponges) and their properties such as biocompatibility, electrical conductivity, surface area and efficient transport of waste play a very important role in power generation in MFCs. Despite their low cost, they present structural-based disadvantages eg. Fragility, and low conductivity issues. Additive manufacturing of Fused Deposition Modelling (FDM) due to its tailoring properties, has employed various polymer-based materials such as Polylactic Acid (PLA) and Acrylonitrile Butadiene Styrene (ABS) for manufacturing applications. In addition, carbon-based composites and hybrid materials eg. electrically conductive PLA and ABS have already been fabricated and are commercially available to exploit good electrical conductivity and structural rigidness. In this research, FDM was used to fabricate custom-sized electrodes made of a laboratory-produced electrically conductive ABS filament. A parametric study of conductivity and biocompatibility properties of these electrodes in correlation to 3D printer parameters was investigated and reported. Furthermore, treatment with a combination of thermal, mechanical, and chemical procedures was performed to improve the crucial parameters of anodes for MFCs.