Effects of MOFs size and functional group on the pore structure and performance of thin-film nanocomposite membranes

Incorporation of nanomaterials into the selective layer during the interfacial polymerization process was an effective way to improve the perm-selectivity of the membranes. In this study, the piperazine enriched templates assisted interfacial polymerization method was proposed to enhance the salts rejection of thin-film nanocomposite (TFN) membranes. The mono-dispersed UiO-66 type MOFs with high amine adsorption ability were utilized as templates to increase the reaction region and promote the participation of piperazine (PIP) during the interfacial polymerization reaction, resulting in a denser polyamide (PA) layer with weaker surface electronegativity and higher nitrogen-containing group contents. The TFN membranes prepared with 236 nm UiO-66-OH and PIP concentration of 0.35 w/v% exhibited smaller mean pore size (0.636 nm) and reduced surface zeta potential (−26.0 mV) compared to the pristine TFC membranes (0.667 nm and −31.1 mV). Consequently, the rejection of 10 mM MgCl2, MgSO4 and Na2SO4 was increased from 44.7%, 97.7% and 98.3% to 84.3%, 99.2% and 99.5%, respectively, while the pure water flux was slightly decreased from 53.5 L m−1 h−1 to 37.4 L m−1 h−1 at 0.3 MPa. In addition, the size and functional group of the MOFs were found to have significant impacts on the pore structure and performance of the TFN membranes. The increasing of reaction region with relatively large MOFs and higher absorption ability were beneficial to obtain a thicker PA layer, while strong interaction between MOFs and PA oligomers was unfavorable for PA chain packing. Therefore, the TFN membranes prepared with UiO-66-NO2 exhibited a much narrow size distribution and high rejection to all salts, whether by divalent cationic salt or divalent anion salts, i.e., MgCl2 of 95.5%, MgSO4 of 98.9% and Na2SO4 of 99.1%, and the pure water flux was 28.6 L m−1 h−1 at 0.3 MPa. These results illustrated the influences of MOFs size and functional group on the interfacial polymerization process, which was crucial for the TFN membranes preparation.