Enhanced thermoelectric properties of Bi2Te2.7Se0.3/hexagonal BN composites and optimized modules for power generation

Bismuth telluride-based materials are well known for their excellent thermoelectric (TE) properties within the near-room temperature range. However, the poor thermoelectric performance of their n-type counterparts has posed a major hindrance to the application of bismuth telluride-based thermoelectric generator (TEG). In this study, a dual optimization approach was implemented. Specifically, 2D ceramic nano-sized hexagonal boron nitride (h-BN) was introduced into n-type Bi2Te2.7Se0.3 (BTS) to enhance its performance, aligning it with p-type materials. It is indicated that ceramic h-BN decoration leads to the emergence of a high density of dislocations, which boosts the phonon scattering and reduces lattice thermal conductivity significantly. Meanwhile, a high carrier mobility is maintained to ensure an improved power factor. With the addition of moderate ceramic h-BN, the composite material achieved a ZT value of 1.1 at 400 K. The geometric configuration of TEG was optimized using finite element methods to strike the optimal balance between output power (Pout) and efficiency (η). Based on the structure optimization results, the predicted Pout and η increased by 48 % and 36 %, respectively. The fabricated TEG demonstrated to achieve an efficiency of 6.4 %. This work allows the evolution from bismuth telluride-based prototype to a functional TEG advanced in room-temperature heat recovery.