Enhanced mechanical and thermal properties of phenolic-type phthalonitrile nanocomposites with fumed silica nanoparticles

Enhancing the mechanical properties and thermal stability of phthalonitrile polymers by hybrid modification holds significant importance in broadening their thermal-structural applications within high-temperature environments. Herein, fumed silica nanoparticles were considered as modifiers for a class of phenolic-type phthalonitrile resin, i.e., PN75, and their effects on mechanical properties and thermal stability were explored. First, contact angle tests (CA) were employed to show that the PN75 melt had good wettability on hydrophilic fumed silica (FS) and poor wettability on hydrophobic fumed silica (RFS). FS had a relatively satisfactory dispersion within PN75, which was indicated by scanning electron microscope (SEM), followed by FS/PN75 nanocomposites were prepared by melt blending under vacuum, with maximum FS addition 3 wt% of PN75. Second, the flexural strength and modulus of nanocomposites were increased by 23.5% and 11.9%. Finally, thermal stability of the FS/PN75 was promoted from 21.6% to 25.6% in char residue at 800 °C in the air atmosphere by the thermogravimetric analysis (TGA), which was contributed by the high heat-resistance and the shielding effect of FS. This work would inspire in-depth studies on modification and design of phthalonitrile-based hybrid composites for extreme thermal environment.