Construction of multi-porous Ni-based monolithic catalyst by combining wood carbon and SBA-15 for strengthening CO2 methanation

Monolithic catalysts meet the needs of practical application compared with powder catalysts. In this work, we constructed a Ni-based monolithic catalyst (Ni/SAB-15/WWC) by in situ growth of rod-like mesoporous SBA-15 in the microchannels of wood carbon. The small Ni-based nanoparticles (∼5.3 nm) were uniformly dispersed into the mesoporous channels via a post-loading method. The monolithic Ni/SAB-15/WWC catalyst with a multilevel porous structure could provide a laminar gas flow on the surface of Ni active sites, increasing the low-temperature activity and high-temperature durability of CO2 methanation. The Ni/SAB-15/WWC with low Ni loading (∼2%) displayed superior CO2 methanation catalytic performance in terms of low-temperature activity and CH4 selectivity compared with the powder Ni/SAB-15 with high Ni loading (∼15 %). The combination of wood carbon and mesoporous materials is an innovative strategy for the design monolithic catalysts with low metal loading and excellent catalytic performance.