Characterization and Calibration of a Piezo-Energetic Composite Film As a Reactive Gauge

The field of multifunctional energetics encompasses a range of materials including propellants, explosives, and pyrotechnics that possess the ability to be manipulated through various characteristics that can be switched between go and no-go, or those that have controllable energy release levels or have additional functions beyond energetic output. The development of multifunctional energetics harnessing electromechanical or piezoelectric properties of polymeric materials or binder systems has garnered increasing interest in recent years. Among polymers, fluoropolymers such as poly(vinylidene fluoride) (PVDF) and copolymers such as poly(vinylidene fluoride-trifluoroethylene) [P(VDF-TrFE)], which are used as the binder and oxidizer in the energetic formulations, have demonstrated the highest piezoelectric coefficients. In this study, we fabricated piezo-energetic composite films using aluminum nanopowders (10 wt. % active content) as fuel and P(VDF-TrFE) (70/30) as an oxidizer and investigated the piezoelectric response using a small-scale drop weight setup. Additionally, we employed a shaker setup to investigate the response of the films to vibrations. Our findings demonstrate that these piezo-energetic films can replicate the behavior of a commercial PVDF gauge at relatively low-pressure impacts, indicating their potential use as shock or pressure sensors in various fields, as well as an accelerometer gauge. Additionally, aging studies of up to one year indicated minimal loss in the energetic content of the created films, enabling the use of energetic gauges for an extended period. Our findings support the effectiveness of piezo-energetic composite films as pressure sensors or accelerometers and highlight their potential for energetic applications.