Fabrication and load test of ITER assembly tools for lifting heavy components

Korea Domestic Agency (ITER Korea, KODA) has procured 44 kind's assembly tools for ITER project. The assembly tools are classified by the steel structure, lifting table and lifting accessory. ‘PF 1, 6 and Central Solenoid Lifting Frame’ (CS Lifting Frame) and ‘Sector Lifting Tool’ (SLT) are the representative assembly tool classified the lifting accessory. The assembly tools handle the heavy component which over 1,000 tones for payload. In this reason, the verification of the strength of the tools is very important and the integrity of lifting accessory tools was verified by not only structural analysis but also load test at factory under 1.5 times the payload for minimum 15 min. It is the requirements of the technical specification. The main role of PF 1, 6 and CS Lifting Frame is to lift and transfer the ITER components (PF1 coil, PF6 coil and CS coil) from the assembly hall to the tokamak fit and their temporary support positions. The CS coil is heaviest component in payloads handled by CS Lifting Frame. The weight is about 1,000 tones and CS Lifting Frame was verified by 1,500 tones load test. Sector Lifting Frame is to lift and transfer the 40° sector module from Sector Sub-Assembly Tool (SSAT) to tokamak fit. The sector module consists of Vacuum Vessel (VV), VV Thermal Shield and Two Toroidal Flied Coils. The total weight of the sector module is about 1,300 tones and Sector Lifting Frame was verified by 2,000 tones load test. The load test was carried out according to test procedure approved by IO. This paper describes the overall test method, customized test JIG and result of the lifting tools for handling heavy components of ITER.