Computational studies on hyper velocity impact of spherical projectiles on whipple shield with hybrid Newtonian fluid-filled core

Satellites orbiting in low Earth orbits face potential threats from space debris. To mitigate this risk, a Whipple shield is employed to shield satellites from potential hyper-velocity impacts caused by debris of varying sizes and speeds. Typically, these protective systems use spaced aluminum plates affixed to the satellite’s exterior. Ongoing advancements in this field include exploring alternative materials such as foam, cellular cores, and ceramics to replace aluminum in plate construction. This study introduces a hybrid configuration featuring a Newtonian fluid-filled, high-performance fiber-reinforced polymer core positioned between the aluminum alloy plates, aiming to enhance the Whipple shield’s overall shielding effectiveness. The analysis of hyper-velocity impacts was performed numerically using ANSYS Autodyn® computational software. Spherical projectiles made of stainless steel, ranging in diameter from 2 mm to 4 mm, were selected for direct collision simulations with the Whipple shield at velocities of 5 km/s, 7 km/s, and 9 km/s. The front and rear plates, each 1 mm thick, were constructed using AA6061-T6. The core, measuring 10 mm in thickness, incorporated multiple plies of Kevlar fiber-reinforced polymer (KFRP), with interplay spacing between successive KFRP plies filled with a Newtonian fluid (water). It was observed that spherical projectiles made of stainless steel with diameter > 3 mm penetrated the rear plate of the whipple shield, with enhanced damage as the initial velocity of the projectile increased from 5 km/s to 9 km/s. The debris cloud was found to scatter the fluid droplets, rupture the successive KFRP layers, with the initial kinetic energy playing a significant role in the severity of the damage.