Investigation of aluminum particle ignition dynamics in various propellant environments

The ignition delay of aluminum particles can be profoundly influenced by the agglomeration and combustion characteristics of solid propellants. In this experimental study, the ignition of individual aluminum particles in nitrate ester plasticized polyether (NEPE) and hydroxyl-terminated polybutadiene (HTPB) propellant atmospheres was examined using laser ignition tests and high-speed photography. Focus was directed at the effects of the atmospheric composition, pressure, and aluminum particle size (500, 800 and 1000 μm). It was observed that the non-homogeneous reaction heat generation and convective heat exchange rates during particle ignition could be increased by increasing the CO2 content or ambient temperature, resulting in a shorter ignition delay time. This explains why aluminum particles tended to burn more efficiently in nitrate ester plasticized polyether than in hydroxyl-terminated polybutadiene. In addition, it was found that the ignition delay time decreased with increasing pressure and was inversely proportional to the particle size squared. An ignition model for aluminum particle ignition in a multi-component atmosphere was developed and validated to describe the temperature change and energy transfer during ignition. The calculated ignition delay times were found to be within 5% of the experimental values. The model also showed that increasing the ambient temperature was more effective than increasing the CO2 content at enhancing ignition, and that CO2 was more effective than O2, which was itself more effective than H2O. Overall, this study provides useful insight into the ignition characteristics of aluminum particles in different propellant environments. The results could be used to develop more effective propellant formulations, optimize combustion processes, and improve safety in the handling and use of aluminum-based propellants.